Production Analytics
Real-time manufacturing insights & anomaly detection
Total WIP
Avg Cycle Time
On-Track Orders
Anomalies Today
24
Wax Moulding
Wax
100%
Wax Moulding
Entered: 180
Current: 24
Exited: 156
Drop-off: 2.1%
Avg: 2.1d (target: 3d)
31
Casting
Cast
87%
Casting
Entered: 156
Current: 31
Exited: 125
Drop-off: 3.5%
Avg: 2.8d (target: 3d)
18
Filing
File
69%
Filing
Entered: 125
Current: 18
Exited: 107
Drop-off: 1.2%
Avg: 1.5d (target: 2d)
42
Setting
Set
59%
Setting
Entered: 107
Current: 42
Exited: 65
Drop-off: 5.8%
Avg: 3.5d (target: 4d)
15
Polishing
Pol
36%
Polishing
Entered: 65
Current: 15
Exited: 50
Drop-off: 0.8%
Avg: 1.2d (target: 2d)
8
Rhodium
Rho
28%
Rhodium
Entered: 50
Current: 8
Exited: 42
Drop-off: 0.5%
Avg: 0.8d (target: 1d)
12
QC
QC
23%
QC
Entered: 42
Current: 12
Exited: 30
Drop-off: 4.2%
Avg: 1d (target: 1.5d)
6
Packaging
Pack
17%
Packaging
Entered: 30
Current: 6
Exited: 24
Drop-off: 0.2%
Avg: 0.5d (target: 1d)
24
Wax Moulding
Wax
100%
Wax Moulding
Entered: 180
Current: 24
Exited: 156
Drop-off: 2.1%
Avg: 2.1d (target: 3d)
31
Casting
Cast
87%
Casting
Entered: 156
Current: 31
Exited: 125
Drop-off: 3.5%
Avg: 2.8d (target: 3d)
18
Filing
File
69%
Filing
Entered: 125
Current: 18
Exited: 107
Drop-off: 1.2%
Avg: 1.5d (target: 2d)
42
Setting
Set
59%
Setting
Entered: 107
Current: 42
Exited: 65
Drop-off: 5.8%
Avg: 3.5d (target: 4d)
15
Polishing
Pol
36%
Polishing
Entered: 65
Current: 15
Exited: 50
Drop-off: 0.8%
Avg: 1.2d (target: 2d)
8
Rhodium
Rho
28%
Rhodium
Entered: 50
Current: 8
Exited: 42
Drop-off: 0.5%
Avg: 0.8d (target: 1d)
12
QC
QC
23%
QC
Entered: 42
Current: 12
Exited: 30
Drop-off: 4.2%
Avg: 1d (target: 1.5d)
6
Packaging
Pack
17%
Packaging
Entered: 30
Current: 6
Exited: 24
Drop-off: 0.2%
Avg: 0.5d (target: 1d)
Stone Setting Delay
Stone setting delayed — WERB3000 finding code unresolved, waiting for AI translator. LOT 2110CO — M-DIA EAR STUD on hold.
Escalation: Vikram Mehta (Setting Master) -> Deepa Kulkarni (Procurement)
QC Blocked — ERP Code Pending
QC delayed — WBGA0043 DIA BANGLES ERP code resolution pending, cannot dispatch. LOT 1509CO — Auto Code Creator workflow in progress.
Escalation: Anita Sharma (QC Manager) -> Rajan Verma (Production Head)
Casting Delay Alert
Casting exceeded 3-day threshold — LRD5289 DIA FINGER RING stuck for 5 days. LOT 0609CO — wax pattern integrity compromised, requires re-moulding.
Escalation: Suresh Patel (Production Manager) -> Anita Sharma (QC Lead)
Alert Timeline
Casting delay alert triggered for PRD-2026-002 — LRD5289 DIA FINGER RING (LOT 0609CO)
25 Sept, 02:30 pm
QC blocked for PRD-2026-004 — WBGA0043 DIA BANGLES ERP code pending (LOT 1509CO)
12 Oct, 11:15 am
Stone setting delay for PRD-2026-007 — WERB3000 finding code unresolved (LOT 2110CO)
01 Nov, 04:45 pm
LOT 1509CO pushed to ERP — SAP-SO-2025-6630 confirmed
10 Oct, 02:30 pm
ERP push failed for LOT 2110CO — SAP B1 timeout, retry scheduled
05 Nov, 10:00 am
| Rule Name | Stage | Metric | Op | Threshold | Severity | Enabled | Last Triggered | Actions |
|---|---|---|---|---|---|---|---|---|
| Wax Moulding Delay | Wax Moulding | Days in Stage | > | 3 days | warning | 12d ago | ||
| Casting Delay | Casting | Days in Stage | > | 3 days | critical | 7d ago | ||
| Filing Delay | Filing | Days in Stage | > | 2 days | warning | 7d ago | ||
| Setting Queue Overflow | Setting | Queue Count | > | 30 items | critical | 8d ago | ||
| QC Rejection Rate | QC | Rejection Rate | > | 8 % | critical | 10d ago | ||
| Cycle Time Alert | All Stages | Days in Stage | > | 15 days | warning | Never | ||
| Polishing Delay | Polishing | Days in Stage | > | 2 days | info | Never |